The rapid development of industry, and as the mother of industry, mold has become an essential basic industry for industrial development. The mold market has been continuously broken through in technology. The mold industry is no longer a simple machine like the traditional one. Now the mold needs to combine a lot of technologies and is moving towards the trend of intelligentization and networking. The RFID mold electrode management system better realizes the intelligent management of the mold, reduces the professional skills requirements of the mold operator, and greatly improves, reducing the factors that think wrong. This effectively improves the rate of machine tool equipment marrying.
The development of modern industry has been reflected in many fields. Industry has always been an important hub of the national economy. The mold industry has been increasing in my country in recent years, but there are still many management issues in the mold industry market. Mould is an indispensable processing tool and process equipment in mass production in modern manufacturing industry. Like various machine tool equipment, it has an important industrial status. Along with the diversification of the number of molds in enterprise products, the processing of a mold often requires dozens or even hundreds of electrodes. Electrodes have become a huge number of key resources in the mold manufacturing industry. This solution is expected to reduce the copper raw materials by 15%~35%, reduce the number of CNC operators by 15%~40%, by installing RFID electronic tags on the electrode base, correlating the electrode base and electrode information, and handheld RFID readers. The utilization rate of CNC and EDM machine tools is about 5%. For small and medium-sized mold enterprises, informatization is a good choice, with less investment and quick results, and it can be done one by one. After the automation technology is mature, it is only necessary to connect the various sections in series and add the robotic arm and guide rail to realize full automation.
Traditional mold management registers the mold number and location number through paper, the mold storage is irregular, and the storage operation is randomly stacked and the settlement is not timely. It is easy to cause registration errors, lost records, chaotic management, and extremely inconvenient search.
How to use high-tech means to strengthen the safety and quality management of the mold industry market, supplier management, and reduce operating costs, so that all data of the enterprise can be collected and tracked in real time and effective, and provide visual real-time data for management, is enterprise management Mold urgently need to focus on solving problems.
RFID technology has the characteristics of fast reading speed, non-contact, multi-target recognition; in terms of physical characteristics, RFID technology has the advantages of waterproof, high and low temperature resistance, bendability, no mechanical failure, long life, and resistance to harsh environments; In storage, RFID technology has large information storage capacity, data can be read and written, and can be updated at any time, and each tag has a unique ID number. The technology with such characteristics is the most suitable mold management solution.
The on-site installation of mold management is generally more complicated. If you want to manage these molds well, you must choose appropriate hardware equipment as the support. Most of the molds are made of metal. If you want to manage these molds well, the electronic label for the metal environment is The most suitable choice; Shenzhen Jinruiming Technology Co., Ltd. has a variety of UHF metal environment electronic tags and RFID UHF multi-channel readers, which can achieve good results in cooperation with each other in mold management.
Use the unique ID number of RFID UHF tags to correspond to the mold one by one, and write the mold information to the tag, including the mold type, number, production date, mold position, model inventory, processing materials and so on. Through Jin Ruiming's RFID UHF multi-channel reader to read the RFID tags on the mold, the read information is transmitted to the application system for verification, to make judgments, and to achieve quick search of the mold.
Benefits of using RFID technology to manage molds:
1. Provide the storage status of the molds in the warehouse, such as available, to be repaired, scrapped, etc., to improve the search efficiency.
2. A detailed record of the use history of the mold, such as the very important total stamping times, help analyze the cause of the loss of the mold and evaluate the life of the mold.
3. Record the maintenance data of each mold in detail, the precautions for the use of the mold, such as the conditions of the upper mold and the type of machinery used, so that you can quickly and accurately know the supporting molds needed to produce a product.
4. Quickly and conveniently calculate the actual materials, process costs and outsourcing processing costs of each set of molds, strengthen control and improve work efficiency.
